Production Process

This segment describes the material used in the products of Gondal Pre-Casting Industry and the process through which the material is produced.

The difference used in the gravel used in the normal industry and Gondal Pre-Casting is that the gravel used here is washed by the Italian Brand because gravel contains multiple types of dust especially stone dust. If it is not properly washed, it harms other material and also reduces the life of gravel itself. Therefore, Gondal Pre-Casting Industry uses only the gravel washed by Italian Brand.

Sand

The process of crushing of stone and making gravel also produces Kurrah, it is washed through pressure and screened. Lower and upper sizes are separated, then it is cleaned by the western washing system. The sand used by the Gondal Pre-Casting Industry is not the normal river sand. After passing through all these processes, the grains in the sand are so soft and so selected that they never convert to soil and the sand maintains its structure! whereas there is no such concept in the rest of the industry.

Water

Among other things, another parameter which is very carefully handled in Gondal Pre-Casting Industry is water. In Gondal Pre-Casting Industry, water is used after proper refining so that the quality of concrete can be improved as much as possible.

Mixing Point

Although Gondal Pre-Casting Industry has the concrete preparing mixer in such a size that three bags of cement can be used at a time, however we use only two bags at a time to maintain its better quality, because putting less material in a bigger mixer provides a better result! Other companies have smaller mixers due to which water, cement and gravel are not properly mixed and are visible side by side which is completely wrong and harmful because it does not result into the required quality.

Concrete

Whenever a product is being prepared in the Gondal Pre-Casting Industry, the one parameter which is most carefully controlled is the temperature level. In order to maintain the quality of concrete, the same temperature is required as required by a human life i.e. Temperature between 19 degrees Celsius and 25 degrees Celsius is ideal for quality of concrete. Whenever temperature becomes intense, Gondal Pre-Casting Industry uses ice to control its quality.

Wire

Gondal Pre-Casting Industry gives importance to even the smallest things used in its material like wire, chemical etc. Before using the wire it passes through the processes of Cramping and Nurling. Nurling point means that in order to properly shape the wire, it is first dipped into a tank of acid, then through a tank of water and lastly in limestone to dry it. All of this is done to remove the existing dust and to ensure that it doesn't catch dust in the future. After this, there are special dyes to Cool Draw the wire where the wire can be converted into the required size.

In the same way, girders are passed through the Obgant Process! In order to increase the durability of a girder, the basic requirement is that it should not originally have caught rust because if the rust has already set in, it will not only reduce girder's own durability, but will also damage other materials.

Chemical

Chemical is helpful in improving the strength and durability of concrete. Gondal Pre-Casting takes into consideration this factor and uses imported chemical. This chemical is used for Guarder Slab, Double T, Floor Tiles and for all those products which are being prepared by Gondal Industry.